These gravity wedge adapters are not suitable for 3-axis blade measurement. We design specific adapters for that purpose. Please contact us for more information.
An adapter must meet the following criteria:
- It is essential that the adapter contact the blade at the Z-plane. This means that the blade must be forced outward during measurement to simulate the effect of centrifugal force.
- For dovetail or fir tree root designs, there are two surfaces on each blade which must be contacted; it is not adequate to contact only one side of the root of the blade.
- The contact surfaces must be rigid with respect to the axis of the moment weight scale.
- Any clamping mechanism which moves in the fixture must not introduce a moment change.
- The fixture must be easy to use and not require any special operator technique in order to obtain repeatable readings.
The Raptor Scientific dovetail adapters are precision ground and lapped to tolerance. Our adapters are made of hardened tool steel, so that wear is minuscule, and thermal expansion is 30% of the expansion of an aluminum adapter. We carefully analyze both the blade and its mating surface on the hub to ensure that we truly simulate the conditions in the engine (i.e. the blade contacts the adapter at the Z-plane).
All adapters are custom designed based on the exact dimensions of the turbine blade. We need the following information in order to design an adapter:
- Drawing(s) of the outline of the root of the blade. These drawings must include dimensions and tolerances.
- The nominal pan weight and the nominal moment weight of the blade.
- The distance from the center of rotation of the engine to the Z-plane of the blade. (Note: the Z-plane is the nominal line of contact between the blade root and the engine.)
- A sample blade. This allows us to assure proper fit, clamping pressure, and ease of use, and it also permits verification of the dimensions on the drawings.
- It is helpful (but not essential) for us to receive drawing(s) of the outline of the mating slot in the rotor hub for the root of the blade. These drawings should include dimensions and tolerances. This allows us to predict the variation in contact surface between the blade and the rotor, and to verify dimensions shown on the drawing of the root of the blade.
Raptor Scientific Turbine Blade Adapters for Moment Weight Measurement Theory An accurate means must be provided to support the turbine blade at a precise distance relative to the measurement axis of the moment weight scale. This is generally accomplished using an “adapter” which simulates the slot in the rotor hub. (The adapter is sometimes called a “fixture” or “blade tooling”). The accuracy of moment weight measurement is dependent on the adapter accuracy. For example, if an accuracy of 0.5 gm-inch is desired, and you budget 1/3 of this tolerance for the adapter, then the adapter must be machined to a tolerance of 300 millionths of an inch when measuring a 500 gram blade. Most adapter manufacturers are not capable of achieving this level of accuracy.